Air Set Sand Casting
Precision and Versatility Unleashed
At Arrow Butler Castings Ltd, our Air Set Sand Casting process bridges the gap between innovation and tradition, offering intricate, large-scale casting solutions with unparalleled precision.
Why Choose Air Set Sand Casting?
- Large cast size and Complexity: Free from the limitations of moulding boxes, enabling larger and more intricate designs, and multi impression patterns which yield more castings per mould.
- Enhanced Strength and Durability: Produces solid, durable moulds that support the production of tight tolerances and complex designs.
- Eco-Friendly: Utilises a 75% reclaimed sand process, reducing waste and environmental impact.
Air Set Sand Casting Process
Our Air Set Sand Casting process begins with high-grade kiln-dried sand, mixed with a resin binder and chemical hardener all controlled by computer operated systems to ensure accurate addition rates. Once mixed, the sand is rammed around a pattern where it hardens to form a solid mould. Once the pattern is stripped and the mould closed, we are left with a robust boxless mould into which the metal is poured and a casting created. This method enables the creation of extensive, intricate castings, optimising both quality and cost-effectiveness through minimal sand use and 75% raw material reclamation.
Industrial Applications
Air Set Sand Casting is ideal for industries seeking large, complex components with precise details, including General Engineering, Utilities, Defense, and more. This method excels in producing parts that might otherwise require fabrication from multiple pieces, ensuring integrity and strength in every casting.
Understanding Your Challenges
The manufacturing and engineering sectors face numerous challenges, from the need for precision in complex components to the pressures of environmental sustainability and cost management. Our Air Set Sand Casting process is designed with these pain points in mind, offering solutions that not only meet but exceed industry expectations.
- Complex designs and large-scale projects: Cast weights of up to 200KG, intricate designs simplified.
- High costs and material wastage: Minimised sand use, reduced waste, cost-effective.
- Quality and durability demands: Exceptional strength and precision, meeting the highest standards.
- Environmental responsibility: Reclaimed sand, reduced environmental impact.
- Speed to market: Fast prototyping, rapid turnaround, keeps pace with market demands.
for a seamless manufacturing and engineering experience.
FAQs
What advantages does Air Set Sand Casting offer over traditional methods?
Can Air Set Sand Casting be used for small production runs?
How does Arrow Butler ensure quality in Air Set Sand Casting?
Are there limitations to the types of materials that can be used in Air Set Sand Casting?
How does Arrow Butler Castings Ltd address environmental concerns with Air Set Sand Casting?
Ready to Start Your Project?
Let Arrow Butler Castings Ltd transform your concepts into reality with Air Set Sand Casting.
Partner with us for precise, durable, and eco-conscious casting solutions.
Discover how our customised offerings can enhance your next project.